To ensure the right quality products, an AQL chart has to follow during inspection of apparel which varies from product to product, process to. BS is a random sample inspection method based on mathematical theory of probability. ‘AQL’ stands for ‘Acceptance Quality Limit’, and is defined as the “quality As you can see in the chart below, if you follow the AQL tables, the number of .. if there is more than one defect on a garment, how is this counted.

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Results from knitting machine continuing to run with missing end. Laboratory Testing on Food. He has authored 5 books in garment manufacturing technology field. How to succeed in AQL based inspections? According to this system, if any defect was found on a finished garment the garment would then be termed a second.

What Does AQL Mean in Inspection?

Iconic One Theme Powered by WordPress. Shipment will be accepted if you found 1 or less defective garments. Foods Quality – Safety – Compliance. He is working with one European textile machinery company as a country agent.

Sample size and AQL level Also see: Notify me of new posts by email. Any defective work discovered by the inspector should be immediately corrected. Caused by mixing yarn garnents feed into machine. Fabric will appear to have horizontal streaks. We are following that AQL table in garment quality inspection. Like, if your shipment lot size is pieces betweenyou have to pick 32 pieces as sample for level -I sampling.


Good in-process controls help assure that the final audit runs smoothly and allows for timely delivery.

If the defective pieces are less than allowed number the lot is accepted and if the number of defective pieces is greater than allowed the lot is rejected. Will appear as holes or missing stitches. How many defects and defective pieces in a shipment is allowed if inspection is done at 2. Number of pieces to be selected as sample for the specific lot size of the shipment are shown. The inline audits will help you find specific problems in production.

FULL AQL (Acceptable Quality Level) INSPECTION (LEVEL 2.5)

Usually two small distorted stitches, side by side. The number in this column denotes that if the inspector finds up to that much defective pieces the shipment will be accepted by buyer. It is important to find errors as quickly as possible so that they can be corrected as fast as possible. The fundamental principal is that manufacturers and suppliers wish to maintain control over the quality of their clothing, fabric, footwear, fashion accessories etc.

The AQL table is developed chaft used by American military.

Prasanta Sarkar is the editor and founder of Online Clothing Study blog. Usually a long streak until the operator notices the problem.

The runner will appear as vertical line.

AQL Chart for QA/QC, Inspection

It is very easy process. To ensure the right quality products, an AQL chart has to follow during inspection of apparel which varies from product to product, process to process and even buyer to buyer. Learn how your comment data is processed. Soiled Filling or End: This is very important on knit fabrics.


chary AQL is designed as the maximum average defective items in a lot. For easy access to the AQL 2. The effectiveness and efficiency of a quality audit largely depend upon proper audit execution. The inspectors should not develop a set routine. If an order is 10, units. In general cases the buyer will determine which sampling plan and what AQL to adopt.

It is one of the most used terms in readymade garments industry when it comes in consideration to quality. General Inspection Plan In this chart garmenhs single sampling.

Accepted Quality Level (AQL) Chart for Apparel Industry

When checking spreaders, make certain to check for marker placement, forr, table marks, etc. Back Fabric Seam Impression: In regard to fabric, this system defines a second as “more then one defect per ten linear yards, calculated to the nearest ten yards. Please note sample size for a specific lot size may vary depending on the sampling plan.